African Foundries Limited (AFL) was established to support the accelerating growth in Nigeria by making the country self-reliant for steel rebars and eliminating its dependence on imported rebars. AFL is set up to reach a 0.5 million-ton per year capacity for high strength rebars and allied products.
We are recruiting to fill the position below:
Job Title: Assistant Shift In Charge - CCM
Location: Ogijo, Ogun State
Employment Type: Full-time
Department: Steel Melting Shop (SMS)
Reports To: Shift I/C – CCM Operations
Job Description
- As the Asst. Shift In-charge - CCM, you will be responsible for managing shift operations in the Continuous Casting Machine (CCM) department.
- Your primary duties include ensuring seamless operation, maintaining quality standards, and upholding safety protocols.
- You will lead a team of operators, coordinate shift activities, and ensure efficient production processes.
Key Responsibilities
CCM Operation and Maintenance:
- Manage the operation and maintenance of the CCM during assigned shifts to ensure continuous production.
- Monitor equipment performance and conduct necessary repairs to minimize downtime.
Ladle Lining Inspection:
- Inspect the condition of ladle lining after each heat to ensure it meets required standards.
- Record and analyze data on ladle lining life and refractory usage.
Free Opening of Ladle:
- Ensure 100% free opening of ladles at the CCM without the need for lancing.
- Implement best practices to achieve and maintain ladle lining life as per standards.
Cleaning and Maintenance:
- Oversee the cleaning of fixed nozzles, slide gates, collector nozzles, and slag removal from ladles after each cast.
- Ensure proper maintenance and partial repair of equipment.
Slide Gate and Ladle Nozzle Management:
- Manage the fixing and maintenance of slide gates and ladle nozzles to ensure efficient heat carrying from furnaces.
- Maintain daily records of ladle refractory usage and performance.
Shift Supervision:
- Supervise manpower and their activities during the shift to ensure smooth operations.
- Maintain operational and maintenance logbooks and checklists regularly.
Process Parameters and Quality Control:
- Ensure proper process parameters are followed as per SOP to maintain billet quality.
- Document all operations and maintenance activities as per SOP.
Inter-Department Communication:
- Facilitate effective communication and planning within and between departments to ensure smooth operations.
- Coordinate with other departments to address any operational issues promptly.
Safety Management:
- Ensure the safety of both manpower and machinery during the shift.
- Implement and enforce safety protocols to minimize risks.
Overall Shift Responsibility:
- Take overall responsibility for CCM operations during the shift, ensuring efficiency and quality.
- Perform additional tasks as assigned by management from time to time.
Skills, Experience & Qualifications
Academic Qualification:
- HND/B.Eng. in Mechanical / Metallurgy Engineering.
- Science graduates with relevant experience may also apply
Experience:
- Min 10 years. Experience in Caster Operation
- Min 10 years. Experience in Caster Operation
- Min. 5 years. Experience as Mould Operator
Core Functional Experience:
- Ladle Lining Process: Expertise in the ladle lining process to ensure durability and performance.
- Machine Cleaning: Proficient in cleaning and maintaining CCM machinery, including nozzles and slide gates.
- Team Leadership: Experience in leading and managing a team effectively.
- Shift Coordination: Skilled in coordinating shift activities to ensure continuous operation.
- Safety Standards Compliance: Strong commitment to maintaining and enforcing safety standards.